Operational Program
Lean Manufacturing.
Automated systems, visual aids, and Andon alert systems drive on-floor quality across SPM’s three Texas facilities.
Automation
Automated systems.
Since our founding, SPM has been an avid investor in the best in automation. Automated systems such as robotic welders, material towers, self-tooling press brakes, and our ERP system allow us to gain increased productivity, increased production capacity, consistent output, and predictability of quality.
Workflow Clarity
Visual aids.
Visual aids are used throughout our facilities as metrics for safety, quality, and performance. Our visual aids are process-specific and instill discipline to following standard work procedures. We use these aids to ensure that quality specifications and production processes are clearly communicated and easy to understand. This eliminates opportunities for failure and allows us to be repeatable in our quality.
Rapid Response
Andon systems.
We use Andon systems to notify our support departments about any issues that may arise. This alert system uses audio alarms to initiate a rapid response time from multiple departments. Using the Andon gives our associates the ability to call for immediate assistance, resolve the issue, and resume production. Each occurrence is logged into our ERP system and can be used as a focus for Continuous Improvement.
Related
Across our operations.
Cultural
Continuous Improvement
Documented OPIs from the shop floor — four real case studies of problems and implemented solutions.
Learn more →Systems
ERP System
Integrated tracking of production, inventory, customer orders, and DIR analysis across every line.
Learn more →Capability
Precision Sheet Metal Fabrication
Laser cutting, press brake forming, and welding — the on-floor processes that Lean Manufacturing keeps tight.
Learn more →Have a project to quote?
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