General Welding Capabilities
- MIG Welding
- TIG Welding
- Spot Welding
- Stud Welding
- Heliarc Welding
Special Welding Capabilities
- Certified Welders
- Automated Robotic Welders
- Automatic Robotic Grinder
Automation
Our Robotic Welders and Grinder are Semi Automated (require manual loading/unloading).
Inspection Capabilities
Quality Control department utilizes special equipment to thoroughly review products for quality before they are shipped to you, including but not limited to InspectVision, Romer Arm, Height Gauges, Calipers, Micrometers, and Precision Linear Scales.
Quality Assurance
In compliance with and certified to ISO 9001:2008. Also, Statistical Process Control (SPC) is utilized in the quality process of our welding and spotwelding departments.
Data Exchange
- AutoCAD Inventor
- Solidworks 2007 and 2008
- ProEngineer (Pro-E) Wildfire
- DXF, IGES, STEP for direct importation into our CAD systems.
- PDF, TIF, JPEG, BMP, PNG, and EPS (for graphics)
Special Services
- ESI-Early Supplier Involvement (Concept)
- Concurrent Engineering (Design)
- Value Add Engineering (Sustaining)
- Lean Initiatives
- Kaizen Blitzes
Critical Tolerance
- Industry standard tolerances apply
- Hole diameters +/-.005 unless otherwise specified
- Hole to hole centers +/-.005
- Flange dimensions +/-.010
- Overall formed/welded dimensions +/-.030
Typical Annual Volumes
- From prototypes to 10,000 pieces annually
- Discrete orders
- Blanket orders
- Quarterly Buys
- Annual Contracts
Materials
- Mild Steel
- Stainless Steel
- Aluminum
Equipment (As of 10/08)
Total of 15 arc welders, including:
- (2) Kawasaki Robotic Welders
- Motoman Robotic Grinding Cell with Dual Indexing Work Tables
- 450 Amp Miller Maxtron Pulse Welder, (Can be configured for M.I.G or T.I.G)
- (6) 300 Amp Miller T.I.G. Welders
- (6) 200 Amp Miller M.I.G. Wirefeed Welders
- (1) Automated Sanding System by WVCO featuring Motoman-SK16X Series Robot (Grinding Robot)
- AMADA 50 K.V.A. Table/Gantry Style Spotwelder with Inverter Power Supply
- AMADA 50 K.V.A. Press Style Spotwelder with Inverter Power Supply
- (2) 30 K.V.A. Acme Spotwelders with Electronic Timers
- 75 K.V.A. Taylor/Winfield Spotwelder with Electronic Timer and Aluminum Upslope Control
- 150 K.V.A. Spotwelder with Electronic Timer and Aluminum Upslope Control
- 75 K.V.A. American Industrial Aluminum Spotwelder
- 1/2" Capacity Nelson Stud Welder
- 1/4" Capacity KSM Stud Welder, Press Type with Jig Table
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