General Powder Coating Capabilities
Powder Coating and Contract Powder Coating Offered (NEW)
- 6 Stage Iron Phosphate Pretreatment
- Reverse Osmosis Final Rinse
- Pre-Bake for removal of moisture
- Manual and Automated Powder Booth Operation
- Reclamation System
- Final Bake up to 450F Degrees
Special Powder Coating Capabilities
- Over 1,000 Colors Available!
- Custom Color Matching available!
- Spray On Applications (Batch and Automated)
- Fluidized Bed Applications (Batch)
- Insulation Powder Coating
Special Services
- Masking of all threaded inserts and tapped holes
- Masking of grounded areas
- Insulating Powder Coating (Spraying and Dipping)
- Part marking
- Rubberstamping
- Assembly and Test
- Silk-Screening
- Value Added Engineering
- Color assistance/optimization
- Custom Racking
Automation
Our powder coating process consists of a conveyor belt that transports products through six pre-stage treatments, next through the powder booths (where powder is manually applied), and finally through the curing oven which hardens the powder to an attractive finish. Booths capable of going to fully automated mode with robotics.
Inspection Capabilities
Quality Control department utilizes special equipment to thoroughly review products for quality before they are shipped to you, including but not limited to Thickness Testers, Gloss Meters, Cross Hatch Testing, Color Matching and Chemical Rub Testing.
Quality Assurance
In compliance with and certified to ISO 9001:2008
Data Exchange
- AutoCAD Inventor
- Solidworks 2007 and 2008
- ProEngineer (Pro-E) Wildfire
- DXF, IGES, STEP for direct importation into our CAD systems.
- PDF, TIF, JPEG, BMP, PNG, and EPS (for graphics)
Critical Tolerance
- Industry standard tolerances apply
- Typical coating from 2 mils to 4 mils thick
- Thicker coatings for insulating buss bars (up to 60+ mils)
Typical Annual Volumes
- From prototypes to 10,000+ pieces annually
- Discrete orders
- Blanket orders
- Quarterly Buys
- Annual Contracts
Critical Dimensions
- Maximum Width: 42" (w/ length of 60" or less)
- Maximum Height: 54"
- Maximum Length: 10' (w/ width of 12" or less)
- Maximum Weight: 30 lbs/ft of length (maximum of 150 lbs)
A part cannot be the maximum in all directions. Accommodating the maximum length is very dependent on hanging locations. To process parts over 60" long, it must be possible to hang in approximately the center of the part with 54" to 60" between the hooks.
Maximum length can be increased to 120 inches under certain conditions and must be reviewed on a case by case basis prior to quoting.
Maximum height can be increased to 60 inches under certain conditions and must be reviewed on a case by case basis prior to quoting.
Maximum width can be increased slightly under certain conditions and must be reviewed on a case by case basis prior to quoting.
Materials
- Customer furnished products
- Buss Bars
- Castings
- Extrusions
- Piping
- Fence
- Sheet Metal Parts
- Mild Steel
- Stainless Steel
- Aluminum
Equipment (As of 01/10)
- 20,000 Sq. Ft. Fully Automatic Powder Coating Area with Controlled Environment
- Fully Conveyorized Powder Coat Line
- Six Stage Automatic Cleaning and Phosphate System w/ RO System
- 42" x 24" Trin-Mac Cabinet Sandblaster/Glass Beading
- (2) Automatic Powder Application Booths
- (2) Fluidized Beds
- Manual Powder Application Booth
- Conveyorized and Batch Curing Ovens
- Silk-screening, Rubber Stamping, Part Marking
- Steelman 6' x 7' x 10' High Temperature Baking Oven for Silk-screening and Powdercoating
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